Precision Custom Manufacturing Services
From initial blueprint to final assembly, we provide end-to-end industrial branding solutions. Our facility handles complex geometries, specialized materials, and high-volume rollouts with ISO-certified accuracy.
Our Core Service Capabilities
We've refined our manufacturing ecosystem to offer six specialized pillars of service, ensuring every client receives tailored technical support.
Design Proof
Accurate 2D and 3D digital renderings for engineering verification before production begins.1
Artwork Support
Professional conversion of low-resolution concepts into production-ready technical vector files.
Custom Mfg
Proprietary tooling and molding for unique Flex-Badge, PVC, and multi-metal identifier shapes.
Technical Consulting
Expert guidance on material selection, adhesive performance, and durability standards (UV, Chemical).
Quality Control
Multi-stage inspection protocols ensuring zero-defect delivery across large-scale manufacturing runs.
Simplified Reorder
Archived tooling and design specs for seamless, rapid replenishment and consistent brand fidelity.
Technical Workflow
A transparent timeline of our manufacturing lifecycle.
Idea
Requirement gathering & material selection.
Approval Proof
Secure transmission of artwork & technical specs.
Production
Digital or physical sample rendering in 24 hours.
Delivery
Final sign-off on technical dimensions.
Production FAQ
Common questions regarding our custom manufacturing processes.
What is a flexbadge? expand_more
A flexible metallic police badge offers the appearance of a traditional metal badge while being made from a durable, flexible material. It provides a premium, authentic look and serves as a modern alternative to embroidered patches and direct embroidery.
What is the lead time for custom? expand_more
Our standard lead time is 1–2 business days for artwork approval, followed by approximately 2 weeks for production after the artwork is approved.
What is the lead time for custom tooling? expand_more
Custom tool and mold fabrication typically takes 7-10 business days. For urgent projects, we offer expedited tooling lanes that can reduce this window to 4 business days for a surcharge.
What are flex badges made of? expand_more
Flex badges are made from Thermoplastic Polyurethane (TPU), a durable material known for its flexibility, strength, and resistance to abrasion, chemicals, oil, water, and low temperatures. With proper care, they provide long-lasting performance and durability.
What backing options do you offer? expand_more
Flex Badge can be supplied with the following backing options: Hook & Loop Heat Transfer/Heat Seal 3M Double Sided Tape (Hard Surface Application) Sew-on
How long do you keep mold? expand_more
We keep mold for 3 years.
What are embroidered custom patches? expand_more
Custom embroidered patches are created using embroidery machines with cotton twill fabric and high-quality colored threads. They are ideal for displaying logos, emblems, names, or designs with a classic, textured appearance. Widely used by police, military, fire departments, sports teams, schools, and organizations, embroidered patches can be finished with sew-on, iron-on, Velcro, adhesive, or other backing options to suit different applications.
What's the maximum number of colors I can have my embroidered custom patches? expand_more
The maximum number of colors a patch can have is 18 different colors. If you are going to use more than 9 colors, the price of the embroidered patch will increase. We offer up to 9 different colors for free.
What are my choices for background? expand_more
We offer many twill background colors for our embroidered custom patches. We can match any color or pantone color!
Can I purchase extra loops to sew onto my shirts? expand_more
Yes, you can order extra loops. They will be die-cut to match the size of your flexible badge. Purchasing additional loops is a cost-effective way to maximize the use of your flex badges.
Ready to Start Engineering Your Custom Brand Identity?
Consult with our applications team to map the perfect polymer, metal alloy, or thread weave for your branding program.
Response guaranteed in 24 business hours.